Factory Heating 20,000 sq.ft for Cav Ice Protection

Details

Customer Name	Cav Ice Protection Ltd
Location	Consett, County Durham
Building Use	Production of Ice protection and drag reduction technologies for the airline industry
Size of Building/Construction	20,000 sq,ft fully insulated modern portal frame unit
Heaters	Four XR80plus Warmco/Winterwarm suspended unit heaters
Fuel Supply	Natural gas
Ancullary Equipment	Four DB8 control panels

Customer Brief:

Warmco installed an energy efficient factory heating system for Cav Ice Protection in November 2022. For this project, Warmco were asked to heat a 20,000 sq ft modern portal framed factory unit. We installed four Winterwarm suspended XR80+, high efficiency, natural gas fired unit heaters, into their manufacturing space.

Features of the Heating System:

This manufacturer of ice protection and drag reduction technologies for the airline industry, asked Warmco to replace two Powrmatic CPX200 gas, floor standing heaters which were coming to the end of their lives. They needed to keep their factory heated up to a temperature of 18 degrees (when minus 3 outside). They chose to use suspended heaters to free up much-needed floor space. TheXR80+ heaters can get their spaces up to temperature quickly (using the full 68.6 kw), then once the thermostat registers that it is at the desired temperature, they can modulate down (to 46kw), to ‘top up’ the heat. This gives them 95.9% maximum efficiency. This modulation feature offers a fuel cost saving of up to 30% against standard non-modulating factory heaters. These heaters comply with ErP as determined by EU 2021, they have a ten-year warranty on their heat exchangers, and they have a 2-year parts and one year labour warranty. After completing two pre-installation surveys to overcome site access issues, this factory heating installation took just three days. During this time our engineers worked hard to create minimal disruption to the customer.

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Testimonials

The heater installed by Warmco is absolutely brilliant! It has surpassed our expectations… it is very efficient on gas consumption and overall working with Warmco will save us a lot of money in future. All in all we are over the moon with our heating system and would be very happy to recommend Warmco’s services to anyone.

Russ Moore – A S Plant, Mansfield October 2020

Warmco were very quick to respond to our request for a survey and to quote for our heating; much faster than the response time that I have generally come to expect form other companies. The engineers communicated well and worked round our site requirements, to create minimal disruption to ourselves and our customers. We are pleased with our heating, it is working well. Warmco have been available to assist with giving advice on our system. Overall, we were very impressed from the start to finish of our dealings with Warmco.

Mark Donoghue – Brownhills Leisure World – November 2020

Overall I'm happy with the service provided by Warmco. The site visit and quoting process was good. The install guys were good, on time, seemed to get on with the job and completed it on time with good communications. As for the heaters, as it hasn’t been too cold as yet, I can't comment fully on how effective they are.”

Darrell Freeman – Big Dude Clothing, Ellesmere Port October 2020

Warmco were knowledgeable when it came to recommending a heating system to us. They explained the system in a way that gave us confidence in the products and services they were offering. Most importantly, the price was right. The installation was great, the engineers came when we were told they would, worked round our warehouse operations, did a neat job of the installation and were clean and tidy. We are pleased to say that the heating does exactly what we need it to do.

Kevin Wright – Italy Hair and Beauty Ltd, Wrexham - August 2020